Laser machinery
Two automated Bystronic laser cutting centres
4,5kW up to 6kW laser performance.
Each consisting of two flat-bed machines and each consisting of a double storage tower for raw material, cut parts and skeletons.
TruLaser 5030 classic 6kW 2 machines
Construction steels up to 25 mm (oxygen).
Stainless steels up to 20 mm (nitrogen, oxide free cutting edges).
Aluminium up to 15 mm.
Trumpf combination machines TC 7000 and TC 600L
Automated, equipped for thread moulding
3kW / 4kW laser performance
Material strength up to 8 mm construction steel and up to 4 mm stainless steel.
Reshaping and special shaping option with corresponding tools (louvering, beading etc.)
Bending machinery
3 Bystronic-Hämmerle bending machines
130, 200 and 225 tons bending force.
Depending on the part lengths, bends of a material thickness of up to 12 mm possible (steel).
Maximum bending length: 3,100 mm
Welding machinery
We are in the possession of welding equipment for MAG and WIG welding, spot welding for a sheet thickness of 2x3 mm and stud welding for studs up to M12 and equipment for the production of welding seam preparations.
Manual welding:
Manufacturer qualification class D.
MOTOMAN welding robot
maximum weldable part dimension: 2,000 x 1,000 x 1,000 mm
Nine axis of rotation
Motoman welding robot
Motoman Robotec Up 20 M (welding)
Motoman Robotec Up 20 (handling)
Control unit: Motoman XRC
Peripery:
• 3 x 360 ° component turner
• 1 x linear translation axis with a movement range of about 15 m
• 3 x machining stations (insertion station)
• Current source for welding: Fronius TPS 5000 – 500 Ampere
Component dimension: max. 3500 x 1500 x 500 mm (length x width x height)
Max. weight: 400 kg
Machinery Flame Cutting
ESAB - autogenous flame cutter
Width: 6,200 mm
Length: 28,000 mm
Number of cutters: 8
Range of thickness: 10 to 160 mm
ESAB - Plasma HD flame cutter (fine jet)
Width: 2,000 mm (2x)
Length: 6,000 mm (2x)
Number of cutters: 4
Range of thickness: 10 to 80 mm
MESSER Griesheim autogenous flame cutter
Width: 3,200 mm
Length: 28,000 mm
Number of cutters: 2
Range of thickness: 3 to 40 mm
Shot blasting machine
for sheets, cuttings, profiles, bars & tubes
Width: 1,600 mm
Length: 28,000 mm
Opening: 1,600 x 400 mm
FasRapid high performance linish sander
for welding seam preparation and chamfering bevel strength
Bevel strength: 1-85 mm
Length: 100 – 3,000 mm
Bevel performance: 150cm³/min
Dunkes HRP-HF-STS 100 hydraulic straightening press
Force of pressure: 1,600 kN
Lift of stroke: 300 mm
max. part width: 1,500 mm
max. part length: 3,000 mm
max. part thickness: 90 mm
Equipment and machines for chamfering and welding seam preparation
ERNST grinding machine ATLAS EB/1500
containing a deburring drum and brush roller module
Maximum part width: 1,500 mm
Part thickness: 1 - 100 mm
Maximum part weight: 800 kg